Product

Capvel Capacitance Level Transmitter

Capvel Capacitance Level Transmitter series is a family of level transmitters suitable for liquids. The instruments measure the capacitance between the sense rod and the metallic tank wall and convert it to suitable process output.

Note: The material has to be in direct electrical contact with the ground part of the probe.

This level transmitter finds use in a varied set of industries such as Chemicals, Water treatment plants, Edible Oil, Distilleries, etc. Its variant, named Capvel-FUEL, is a volumetric fuel level sensor and is ideal for applications in Vehicle Tracking Systems, DG sets (Telecom).

Parts of Capvel Level Transmitter

Capvel Capacitance Level Transmitter

Approvals of Capvel Level Transmitter

BIS, CCOE, CE Marking, RoHS Compliance, Flameproof Enclosure (Gas Groups IIA, IIB, IIC)

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Principle

Capvel series of instruments measure the capacitance between 2 terminals, the sense rod and the ground terminal. The metallic tank wall acts a ground terminal. In case of non-conductive tanks, a still well is used to provide a ground reference.

Features
  • 4-20 mA current output, RS-485 Modbus-RTU, Voltage output
  • Wide range of probes, used as per the application:

    Low dielectric media (Diesel, edible oil), Other free-flowing media, Dielectric independent probes

  • Adjustable turbulence immunity
Mechanical Specifications

Probe Length

  • Extendible probe length from 150mm – up to 3000mm

Enclosure

  • W: Weatherproof
  • P5: IP-65 Weatherproof Housing
  • FA: Flameproof for Gas Group IIa and Iib
  • FC: Flameproof for Gas Group IIc

Process Connection (Mounting Arrangement)

  • Threaded Mounting: 1/2” , 3/4” , 1 1/2”, 2” BSP / NPT
  • Flanged Mounting: As per specification

Probe Type

  • Refer to the application section before deciding on your probe.

Rod Probe

  • FP: Full-PTFE insulated Rod Probe

Rope Probe

  • RP10: Part-PTFE insulated Rope probe, SS rope with 10mm thickness
  • RF10: Full-PTFE insulated GI Rope probe with 10mm thickness

Extension Length (L1)

  • Pipe- GI/SS: 200mm – 3000mm

Probe Length

  • Extension Length + Insertion Length (L3) + Grounding Length (L2)

Wetted Parts

  • S4: SS-304
  • S6: SS-316L

Process Temperature

  • A (Ambient): below 100°C
  • H1 (High temperature): 100°C – 150°C (Stand-off: 100mm)
  • H2 (High temperature): 150°C – 250°C
Electrical Specifications

Input power supply & Outputs

Capvel-I

  • Input Power Supply: 24 – 55 V DC
  • Outputs: 4-20mA (max. 750 ohm of load)

Capvel-LP

  • 2-wire Loop Powered blind transmitter

Capvel-LP-LCD

  • 2-wire Loop Powered Capacitance Transmitter with LCD readout

Power Consumption

  • Capvel-LP and Capvel-LP-LCD
    • Max. 21mA at 24V
  • Capvel-I
    • Max 125mA at 24V
Applications Specifications

Application Material

Dielectric Constant > 2

Certifications
  • Flameproof Housing IIa / IIb / IIc certified by CMRI, Dhanbad
  • Flameproof Hosung IIc certified by CMRI, Dhanbad
Switching Indication
  • 2 LED’s / LCD display
  • Red: Alarm, Green: Normal

Application specific probes

Co-centric Probe for low dielectric liquids (100mm – 2000mm)

Materials such as diesel, petrol have low dielectric constants. An all-metal probe with closely spaced pipes achieves greater precision than a Full-PTFE insulated probe.

Full-PTFE insulated probe (100mm – 3500mm)

The “most generic” probe for a wide range of materials. The probe has proven its versatility by catering to applications such as food grains, viscous fluids (epoxy), water, acids (where the metallic ground is in electrical contact with the application material / tank), edible oil, dyes, chemicals.

Full-PTFE Rope probe (2000mm – 6000mm)

2mm / 10mm / 12mm SS-316 Full-PTFE insulated rope. Thickness of the rope can vary as per the requirement of strength and budget for automation.

Calibration-free Probes (200mm – 2000mm)

These special probes do not require calibration in any material. Once factory calibrated in a particular media, the instrument is fit to work in all free-flowing liquids.

Coming Soon

Temperature Compensation

Varying process temperatures can cause the electronics of the circuit to drift. Capvel series has on board a temperature compensation mechanism which negates any effect of temperature drift.

Dielectric of the application material also changes with the temperature. In such cases, the ‘calibration-free probes’ can be used to compensate the effect of changing dielectric constant.

Application support

Capacitance transmitters are most versatile amongst all types of level transmitters. They also cater to new and difficult processes. Sapcon has a well-trained service team, backed up with a strong R&D department determined to solve critical application issues.

Coming Soon

Successful Customizations

With our application oriented research, Capvel family of sensors have been customized to work with different applications:

  • Capvel-VTS: Level transmitter for vehicle tracking and Diesel generator monitoring
  • Capvel-ICE: Solution for measuring thickness of ice in an ice silo for dairy industry